A Boiler I installed in May 2009

This Boiler took me about a week and a half to build and install including electrical, installing a new gas line, drywall, concrete floor, and venting. It is a Triangle Tube Solo 110 (96% Efficient) with a 50 gallon Smart Tank attached to take care of the domestic hot water - a system that uses the boiler to heat the hot water "indirectly" instead of a pilot light and flame directly heating the water. The Boiler/Smart Tank combo runs about $4500 not including the additional components and installation (possibly another $10,000) depending on the specific setup.

Soldering Basics

When it comes to soldering copper pipe, people immedietely assume they must call a professional. In an ideal world, soldering copper pipe would be as straight forward as I'm about to explain. However, difficult access, wet pipes, and a knowledge of live vs. dead water lines can complicate the process immensly. If you wince at thought of such a situation getting out of control, call a plumber to do the work. Otherwise, follow the how to on soldering and replicate it to the best of your ability, and you may be surprised at all you can accomplish.

Here are the tools required starting from the top and going clockwise: A propane soldering torch, a cleaning tool (or you can use a piece of sandcloth), a pipe cutter with integrated reamer (or you can buy a pencil reamer pictured just beneath the cutters - $10 and hard to find, but so much easier), a roll of some solder (stay away from silver solder and those containing lead), and a tub of flux (invest the .99 cents in a brush too). All of these items (excluding the pencil reamer) can be found at a Lowe's/Home Depot.

Now for the fun Stuff:
First of all, you must cut the pipe. Mark where you need to cut with a Sharpie marker or pencil and attach your pipe cutters. Tighten enough to just begin to feel some resistance and start spinning the cutters arround the pipe, Tighten the cutters a quarter of a turn every couple of spins until the pipe breaks apart. Investing in a good Ridgid brand pipe cutter is a wise investment.

Second step is to ream the inside burr left by cutting the pipe. The picture on the right shows two freshly cut pieces of pipe. The pipe on the right has not been reamed, the one on the left has been reamed. You will be left with corkscrew shavings of copper when you ream the pipe correctly. If you fail to complete this step, the water passing through the pipe will experience turbulance once it passes over the burr left on an unreamed pipe. This turbulance can eventually erode a hole directly through the side of the pipe. This translates to a nice size leak.

Now that you have reamed all of the cut edges, clean the pipe and inside of the fitting with your all in one tool or piece of sandcloth. Clean until the pipe is nice and shiny. The solder will only stick to freshly exposed copper.

This next step is where most leaks will stem from; so take care in applying the flux to the inside of the fitting and outside of the pipe - basically apply flux to every surface you just cleaned. Apply a THIN coat of flux with your .99 cent brush and connect the pipes.

Above is a video of me soldering two joints. Here are the official steps in heating the pipe and fitting along with some solutions to beginner problems.

1. Heat only the pipe within about an inch of the joint. Heat it in a circular motion to evenly heat the pipe.

2. After about 6 seconds move your flame to the fitting and evenly heat the cup of the fitting.

3. Continue to heat both the pipe and fitting evenly. Flux will begin to bubble out of the joint. Don't worry, keep heating.

**Basically what you're doing at this step is evenly heating the fitting up to roughly 700 degrees (The temperature at which the solder will melt).**

4. Take care not to direct the flame into the joint, as microscopic debris can be thrown into the joint, compromising the whole process.

5. Periodically touch the solder to the joint until it melts upon contact.

6. Once the solder is flowing, push the solder into the joint as you apply it. Continue to heat the fitting cup to give the solder a nice warm place to flow to. You should notice the solder being pulled into the cup of the joint. If it just balls up, one of two things has happenened: you have not heated the fitting enough, or you have heated it too much and burned out all the flux. Either keep heating, or if you're pretty sure you've burned out the flux, dip your brush back into the tub of flux (getting a big old wad on your brush) and quickly apply it to the joint. It will sizzle and smoke but don't worry. Quickly apply the solder as the pipe should be super hot.

7. Once you have applied enough solder (about 3/4" for a 3/4" joint, 1/2" for a 1/2" joint), flick away accumulated solder at the bottom of the joint with a gloved finger and allow the joint to cool before you touch it. If you touch it too early you can crack the joint, in which case just reapply a little heat until the solder re-liquifies, then DON'T touch it.

You should now have a great solder joint. If there is a bunch of burned flux or your joint looks messy, wipe the cooled joint with a towel and use a little sand cloth to polish it up.

With the ability to effectively solder, you can add a water line anywhere you want to; redirect existing pipes, install boilers and radiant heating; etc.

Fixing Your Disposal

One of the Easiest and most common problems to fix is your disposer. Nine times out of ten, following these directions will fix your disposal and save you $85.00 + in plumber fees.

Here Are the tools required. You can pick up a disposal wrench for $7.00 at Home Depot, or you can just use a 1/4" allen wrench.

This is the underside of the disposer. If the switch that turns the disposer on and off doesn't work at all, reset the disposer by pressing the red button on the bottom of the disposer. Don't turn the switch on quite yet. There is still one more thing to do.

Insert your disposer wrench in the center of the disposer and spin it back and forth 180 degrees. This loosens up any food particles that are clogging the disposer. You'll be able to feel what is in your disposer by simply doing this step. If it sounds like rocks are in the disposal and the crunching sound persists after several twists of the wrench, stop and buy a new disposal or call a plumber. Otherwise turn on the water and disposal to flush any particals you released with your wrenching down the pipe. You should now be in business.

A Contemporary powder room I did in 2008.

Here is the toilet. Notice the way it bolts to the floor through the side of tank instead of the bottom.

This is the Faucet. I had to rough it in behind the wall. The butcher block counter was specially fabricated by the carpenter for this application. Drilling holes for pipes through this stuff was not easy. The trap is a brushed nickel bottle trap. The glass bowl was made by a local artist.